Salmova - Custom Printed Boxes
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Vape packaging · UK

Custom Vape Boxes & Vape Battery Packaging

Printed vape boxes made to fit your pod kits, batteries, cartridges and e-liquids, with protective inserts, room for UK health warnings and a finish that makes your brand stand out. Order from just 50 units with free design support and delivery across the UK.

50Low MOQ from 50 units
✓Free design & 3D mockup
⏱6–15 day production
⇢Delivered across the UK
Free design proof before productionReply within 1 business dayNo plate or die charges
Black sleeve drawer vape box with foam insert holding a pod device
Precision fitInserts cut to your device
Get Started

Get a Free Quote for Your Vape Boxes

Tell us what you need — get a tailored quote back from our team, usually within one business day.

Why request a quote?

Tell us what you need get a tailored quote back from our team, usually within one business day.

Vape packaging we make

Vape Boxes for Every Device, Pod and Battery

Whether you sell rechargeable pod kits, spare batteries, cartridges or bottled e-liquid, we make custom vape boxes sized to your product and printed with your branding. Every box is built from a precise dieline, so the product sits snugly and looks premium the moment it is opened.

Grey vape pod device box with fitted pulp insert and nicotine warning

Pod kit & device boxes

Two-piece or tuck boxes with fitted inserts that hold the device and spare pods firmly in place. See our vape mod kit boxes.

Three stacked printed vape pen boxes with health warning panels and a pod pen in front

Premium drawer boxes

Sleeve-and-tray boxes with foam or card inserts for a high-end unboxing on flagship products. Popular for vape pen boxes.

Tall charcoal custom vape box with nicotine warning panel

E-liquid & cartridge cartons

Slim tuck-end cartons for bottles, cartridges and refills, with a clear panel for warnings and product details. See vape cartridge boxes.

How it works

From Quote to Delivery in Four Simple Steps

No complicated briefs. Tell us what you sell and we'll guide you through the rest.

Request a quote

Send your product size, quantity and style. We reply with pricing, usually within one business day.

Free design proof

Our designers prepare your dieline and a 3D mockup. Request changes until it's right.

Production

Once you approve, your boxes are printed, cut and quality-checked in 6–15 business days.

Delivery

Packed flat or assembled and delivered to your door anywhere in the UK.

Open black vape box with a dark protective insert holding a battery mod device
Vape battery boxes

Vape Battery Packaging That Protects in Transit

Batteries and devices are delicate, and loose movement inside a box is the main cause of damage. Our vape battery packaging uses inserts cut to your exact product size, so nothing rattles during storage, handling or delivery.

  • Card, pulp or foam inserts made to your product dimensions
  • Rigid board or corrugated E-flute for extra strength
  • Compartments for chargers, cables and spare pods
  • Space on the artwork for battery recycling and handling symbols

Shipping lithium batteries has its own carrier rules. Check your courier's requirements for outer cartons and labels. We'll design the retail box to fit around them.

Printed vape kit box with the UK nicotine health warning panel on the front
Made for the UK market

Designed With UK Vape Packaging Rules in Mind

UK vape packaging has to do more than look good. Single-use disposable vapes have been banned from sale in the UK since June 2025, so we focus on packaging for rechargeable and refillable products. Nicotine products need a set health warning on the pack.

  • Artwork planned around the health warning area on front and back panels
  • Room for ingredients, nicotine strength and batch details
  • Inner leaflet slot or fold-out panel if you need one
  • Child-resistant options: see our child-resistant vape cartridge packaging

We're packaging specialists, not legal advisers. Please confirm final warning wording and placement with your compliance team before print. We'll build the artwork around it.

Your brand, your way

Custom Designs That Match Your Brand Identity

In a crowded vape market, generic packaging gets ignored. You control every part of the design, and our in-house team turns your ideas into a print-ready dieline and 3D mockup at no extra cost.

1

Box style & size

Any structure, made to your product's exact L × W × H.

2

Colours & artwork

Full-colour CMYK or exact Pantone (PMS) matching for brand colours.

3

Logo placement

Front, sides, inside lid or insert, wherever your brand works hardest.

4

Special finishes

Foil, spot UV, embossing and soft-touch for a premium feel.

Materials

Choose the Right Material for Your Vape Boxes

Material decides how your packaging performs and how it feels in the hand. Here is how our most popular options compare.

Cardboard (SBS)

Smooth white board with sharp print. Ideal for e-liquid cartons and retail tuck boxes.

Kraft board

Natural brown, recyclable stock for a clean, eco-minded look.

Corrugated

E-flute strength for kits, multipacks and mailer boxes that travel.

Rigid board

Thick, wrapped board for premium kits and gift sets that feel luxurious.

Finishes & styles

Finishing Options and Popular Box Styles

Finishes turn a plain box into one people remember. They also add a protective layer that keeps the print looking sharp after shipping and handling.

Finishes & add-ons

Matte laminationGloss laminationSoft-touchSpot UVFoil stampingEmbossingDebossingWindow patching

Popular vape box styles

Tuck-end cartonsSleeve & tray (drawer)Two-piece rigidMagnetic closureCounter display boxesMailer boxes
Burgundy vape box with gold foil branding, gold ribbon and a health warning panel
Not sure where to start?

Get a Free Design Proof Before You Order

Share your product size and logo. We'll send a dieline and 3D mockup so you can see your vape box before anything is printed.

Wholesale

Wholesale Custom Vape Boxes at Every Scale

Ordering in bulk lowers your price per box while keeping quality consistent from run to run. Start small to test a new product, then scale up when it sells.

  • Minimum order from 50 units
  • Lower unit prices as quantities increase
  • Free design support and 3D mockups
  • No plate or die charges
  • 6–15 business day production, then fast UK delivery

Recyclable packaging options

Kraft, cardboard and corrugated boards are widely recyclable, and we can keep plastic out of your packaging with card or pulp inserts instead of foam. Tell us your sustainability goals and we'll suggest the best stock.

Specifications

Vape Box Specifications

Every spec below can be adjusted to match your product.

Box styleTuck end, sleeve & tray, two-piece rigid, magnetic, display, mailer or custom
DimensionsFully custom (L × W × H)
StockCardboard (SBS), kraft, corrugated, rigid board
PrintingCMYK, PMS (Pantone), digital and offset
FinishesGloss, matte, soft-touch, spot UV, foil, embossing, debossing
Add-onsInserts, die-cut windows, window patching, perforation
Minimum orderFrom 50 units
Turnaround6–15 business days after artwork approval
ShippingFlat-packed or pre-assembled, delivered across the UK
Why Salmova

Why Brands Choose Salmova

✓

Built to protect

Precision-fit structures and inserts that keep devices safe.

✓

Fully customised

Every box shaped, printed and finished to your specs.

✓

Free design help

Our in-house team perfects your artwork at no cost.

✓

Fair wholesale pricing

Low MOQs and volume pricing that grow with you.

FAQs

Custom Vape Boxes: Frequently Asked Questions

What is the minimum order for custom vape boxes?

You can order from 50 units. Unit prices drop as quantities increase, so larger runs are more cost-effective.

How long does production take?

Production usually takes 6–15 business days after you approve the final artwork and proof, followed by delivery across the UK.

Can you make boxes for vape batteries and pod kits?

Yes. We make vape battery packaging and pod kit boxes with inserts cut to your device, batteries, chargers and spare pods so nothing moves in transit.

Will the box have space for the nicotine health warning?

Yes. We plan the artwork around the warning area and any other information you need to show. Please confirm the final wording with your compliance team before printing.

Do you offer free design support?

Yes. Our in-house designers prepare your dieline, artwork layout and a 3D mockup at no extra cost.

Do you make boxes for 10ml e-liquid bottles and shortfills?

Yes. We make upright bottle boxes with an insert that keeps the bottle steady. In the UK, nicotine refill containers are limited to 10ml, while shortfills are larger bottles of nicotine-free e-liquid.

Are your vape boxes recyclable?

Our kraft, cardboard and corrugated options are widely recyclable. Card or pulp inserts instead of foam help keep the whole pack plastic-free.

Explore more

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Ready to Create Your Vape Packaging?

Tell us your product size, quantity and finish. We'll send a tailored quote, usually within one business day, with a free design proof before production.