- Home
- Custom Vape Boxes
Custom Vape Boxes & Vape Battery Packaging
Printed vape boxes made to fit your pod kits, batteries, cartridges and e-liquids, with protective inserts, room for UK health warnings and a finish that makes your brand stand out. Order from just 50 units with free design support and delivery across the UK.
Get a Free Quote for Your Vape Boxes
Tell us what you need — get a tailored quote back from our team, usually within one business day.
Why request a quote?
Tell us what you need get a tailored quote back from our team, usually within one business day.
- Free design proof before production
- No minimum order on sample requests
- Response within 24 hours
- Dedicated account manager
Vape Boxes for Every Device, Pod and Battery
Whether you sell rechargeable pod kits, spare batteries, cartridges or bottled e-liquid, we make custom vape boxes sized to your product and printed with your branding. Every box is built from a precise dieline, so the product sits snugly and looks premium the moment it is opened.

Pod kit & device boxes
Two-piece or tuck boxes with fitted inserts that hold the device and spare pods firmly in place. See our vape mod kit boxes.

Premium drawer boxes
Sleeve-and-tray boxes with foam or card inserts for a high-end unboxing on flagship products. Popular for vape pen boxes.

E-liquid & cartridge cartons
Slim tuck-end cartons for bottles, cartridges and refills, with a clear panel for warnings and product details. See vape cartridge boxes.
Vape Box Types We Make
Every vape product needs a slightly different box. Choose your product type to see styles, inserts and specifications made for it.
Vape Gift Boxes →Rigid and magnetic gift sets for launches and seasonal bundles.
Vape Mod Kit Boxes →Multi-cavity inserts for the mod, tank, coils and cable.
Vape Mod Boxes →Snug-fit boxes for box mods sold on their own.
Vape Cartridge Boxes →Slim cartons and multi-packs for 510 and oil cartridges.
Vape Pen Boxes →Slim sleeve-and-tray boxes shaped around pod pens.
Eco Kraft Vape Pen Boxes →Natural kraft pen boxes with plastic-free inserts.
Vape Tank Boxes →Deep inserts for tanks, spare glass and coils.
Child-Resistant Vape Cartridge Packaging →Press-and-slide, tamper-evident cartridge packs.
Vape Display Boxes →Counter displays for pods, coils and e-liquids.
Custom Vape Pouches →Printed mylar and kraft pouches with zip closures.
CBD Vape Packaging →Boxes for CBD cartridges, pens and e-liquids.
Vape Pod Boxes →Pod kit boxes and refill pod packs.
From Quote to Delivery in Four Simple Steps
No complicated briefs. Tell us what you sell and we'll guide you through the rest.
Request a quote
Send your product size, quantity and style. We reply with pricing, usually within one business day.
Free design proof
Our designers prepare your dieline and a 3D mockup. Request changes until it's right.
Production
Once you approve, your boxes are printed, cut and quality-checked in 6–15 business days.
Delivery
Packed flat or assembled and delivered to your door anywhere in the UK.

Vape Battery Packaging That Protects in Transit
Batteries and devices are delicate, and loose movement inside a box is the main cause of damage. Our vape battery packaging uses inserts cut to your exact product size, so nothing rattles during storage, handling or delivery.
- Card, pulp or foam inserts made to your product dimensions
- Rigid board or corrugated E-flute for extra strength
- Compartments for chargers, cables and spare pods
- Space on the artwork for battery recycling and handling symbols
Shipping lithium batteries has its own carrier rules. Check your courier's requirements for outer cartons and labels. We'll design the retail box to fit around them.

Designed With UK Vape Packaging Rules in Mind
UK vape packaging has to do more than look good. Single-use disposable vapes have been banned from sale in the UK since June 2025, so we focus on packaging for rechargeable and refillable products. Nicotine products need a set health warning on the pack.
- Artwork planned around the health warning area on front and back panels
- Room for ingredients, nicotine strength and batch details
- Inner leaflet slot or fold-out panel if you need one
- Child-resistant options: see our child-resistant vape cartridge packaging
We're packaging specialists, not legal advisers. Please confirm final warning wording and placement with your compliance team before print. We'll build the artwork around it.
Custom Designs That Match Your Brand Identity
In a crowded vape market, generic packaging gets ignored. You control every part of the design, and our in-house team turns your ideas into a print-ready dieline and 3D mockup at no extra cost.
Box style & size
Any structure, made to your product's exact L × W × H.
Colours & artwork
Full-colour CMYK or exact Pantone (PMS) matching for brand colours.
Logo placement
Front, sides, inside lid or insert, wherever your brand works hardest.
Special finishes
Foil, spot UV, embossing and soft-touch for a premium feel.
Choose the Right Material for Your Vape Boxes
Material decides how your packaging performs and how it feels in the hand. Here is how our most popular options compare.
Cardboard (SBS)
Smooth white board with sharp print. Ideal for e-liquid cartons and retail tuck boxes.
Kraft board
Natural brown, recyclable stock for a clean, eco-minded look.
Corrugated
E-flute strength for kits, multipacks and mailer boxes that travel.
Rigid board
Thick, wrapped board for premium kits and gift sets that feel luxurious.
Finishing Options and Popular Box Styles
Finishes turn a plain box into one people remember. They also add a protective layer that keeps the print looking sharp after shipping and handling.
Finishes & add-ons
Popular vape box styles

Get a Free Design Proof Before You Order
Share your product size and logo. We'll send a dieline and 3D mockup so you can see your vape box before anything is printed.
Wholesale Custom Vape Boxes at Every Scale
Ordering in bulk lowers your price per box while keeping quality consistent from run to run. Start small to test a new product, then scale up when it sells.
- Minimum order from 50 units
- Lower unit prices as quantities increase
- Free design support and 3D mockups
- No plate or die charges
- 6–15 business day production, then fast UK delivery
Recyclable packaging options
Kraft, cardboard and corrugated boards are widely recyclable, and we can keep plastic out of your packaging with card or pulp inserts instead of foam. Tell us your sustainability goals and we'll suggest the best stock.
Vape Box Specifications
Every spec below can be adjusted to match your product.
| Box style | Tuck end, sleeve & tray, two-piece rigid, magnetic, display, mailer or custom |
|---|---|
| Dimensions | Fully custom (L × W × H) |
| Stock | Cardboard (SBS), kraft, corrugated, rigid board |
| Printing | CMYK, PMS (Pantone), digital and offset |
| Finishes | Gloss, matte, soft-touch, spot UV, foil, embossing, debossing |
| Add-ons | Inserts, die-cut windows, window patching, perforation |
| Minimum order | From 50 units |
| Turnaround | 6–15 business days after artwork approval |
| Shipping | Flat-packed or pre-assembled, delivered across the UK |
Why Brands Choose Salmova
Built to protect
Precision-fit structures and inserts that keep devices safe.
Fully customised
Every box shaped, printed and finished to your specs.
Free design help
Our in-house team perfects your artwork at no cost.
Fair wholesale pricing
Low MOQs and volume pricing that grow with you.
Custom Vape Boxes: Frequently Asked Questions
What is the minimum order for custom vape boxes?
You can order from 50 units. Unit prices drop as quantities increase, so larger runs are more cost-effective.
How long does production take?
Production usually takes 6–15 business days after you approve the final artwork and proof, followed by delivery across the UK.
Can you make boxes for vape batteries and pod kits?
Yes. We make vape battery packaging and pod kit boxes with inserts cut to your device, batteries, chargers and spare pods so nothing moves in transit.
Will the box have space for the nicotine health warning?
Yes. We plan the artwork around the warning area and any other information you need to show. Please confirm the final wording with your compliance team before printing.
Do you offer free design support?
Yes. Our in-house designers prepare your dieline, artwork layout and a 3D mockup at no extra cost.
Do you make boxes for 10ml e-liquid bottles and shortfills?
Yes. We make upright bottle boxes with an insert that keeps the bottle steady. In the UK, nicotine refill containers are limited to 10ml, while shortfills are larger bottles of nicotine-free e-liquid.
Are your vape boxes recyclable?
Our kraft, cardboard and corrugated options are widely recyclable. Card or pulp inserts instead of foam help keep the whole pack plastic-free.
Related Packaging
Packaging for other products you might sell alongside your vapes.
Electronics BoxesComing soon
Pre-Roll BoxesComing soon
CBD BoxesComing soon
Cigarette BoxesComing soon
Hemp BoxesComing soon
Retail BoxesComing soon
Product BoxesComing soon
Health BoxesComing soon
Cosmetic BoxesComing soon
Gift BoxesComing soon
Pharma BoxesComing soon
Shipping Boxes→
Ready to Create Your Vape Packaging?
Tell us your product size, quantity and finish. We'll send a tailored quote, usually within one business day, with a free design proof before production.